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Showing 2 results for Artificial Stone

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Volume 12, Issue 3 (12-2018)
Abstract

Introduction
Artificial stone is a type of building material that consists of natural aggregates, binders, such as cement or polymeric resin and some additives. The aggregates used for the production of the artificial stone are generally supplied from the wastes and scraps of quarries and industrial stone manufactories. Accordingly, the produced rock has a significant economic value.
The mixing design includes more than 80% of natural aggregates and less than 20% additives and binders, such as various types of polymer resin or cement. Due to the fact that artificial stones are designed purposefully and according to engineering patterns, so the stone has different designs and colors and thus can meet the diversity of consumer desire and is an appropriate alternative for natural stones in the building industry. Due to a large number of various rock mines and industrial workshops in Iran, it has the ability to produce artificial stones.
Material and method
The purpose of this paper is to investigate the effect of silicate aggregates on the properties of artificial stones, the aggregates of the three types of natural stone tuff, andesite and granite were selected. The basis of this selection is the mineralogical variety, the textural diversity and the easy accessibility of these three stone types. The binder used in the manufacture of these artificial stones is an unsaturated polyester resin, accounted for 11% of the samples. The crushed and graded samples were poured into the mold after mixing with resin from 85% to 15% and were subjected to a compression pressure of 12 MPa for 24 hours.
Results and discussion
The summary of the results of the experiments carried out in Table 1 is presented.
Table 1. Summary of the results of the experiments on the samples
Rock type Water absorption percentage Point load index Uniaxial compressive strength Brazilian tensile strength Weight loss
(5 cycles)
Tuff Natural 4.84 10.57 145 21.53 -0.0172
Artificial 11.48 6.19 63 12/66 -0.0126
Change rate
Andesite Nature 1.35 10.48 84 12.83 0.0046
Artificial 8.47 1.83 34 5.86 -0.0417
Change rate
Granite Nature 3.01 1.82 41 10.10 -0.0032
Artificial 0.42 3.56 51 10.34 0.0083
Change rate
By reviewing the results, it can be seen that the sample of artificial granite has all the desired indices of a building stone. In comparison to natural granite, the percentage of water absorption and its weight loss is lower; conversely, the point load index, uniaxial compressive strength, and tensile strength of the Brazilian are more. Electronic image observations also show more homogeneity between resin and aggregates but on the other hand, artificial tuff and andesite haven’t got favorable indices, in comparison with natural stones.
Conclusion
The conclusion of the research can be summarized as follows:
The following results were obtained by the preparation of three samples of artificial stone from three types of natural stones: Tuff, andesite and granite, and performing physical and mechanical tests and studying the mineralogical and texture characteristics of the stones:
Mineralogical studies by a polarizing microscope and XRD irradiation analysis showed that the texture of both tuff and andesite contains unstable minerals such as opal and glass materials (amorphous), alongside other minerals. On the other hand, they have a microcrystal texture that includes abundant empty spaces. In contrast, granite is mainly composed of quartz, feldspar and biotite minerals, and the stone fabric has a coherent crystalline structure.
Artificial granite has all the desired indices in comparison to natural granite. That way, the percentage of water absorption and its lost weight are reduced; on the contrary, the point load index, uniaxial compressive strength, and Brazilian tensile strength increase. While artificial tuff and andesite’s indices are not favorable in comparison to natural stone. On the other hand, their water absorption has increased, while their resistance index is lower than the natural stone. The lost weight of these two samples also shows varying conditions.
SEM electronic images taken from the artificial granite sample show good homogeneity between resin and aggregate compared to natural granite while artificial andesite and tuff specimens show the presence of empty spaces and dispersed resin materials.
Thus, it is concluded that the artificial stone samples made from granite aggregates are more suitable for mineralogical, physical and engineering properties than andesite and tuff../files/site1/files/123/2Extended_Abstract.pdf
Tayebeh Mirjalili, Mashala Khamechian, Mohammadreza Nikudel,
Volume 14, Issue 4 (12-2020)
Abstract

Abstract
This study aimed at evaluating the effect of calcic aggregates of engineering geological properties on the artificial stones properties, non-resin cemented and then, to make a comparison between the engineering properties of artificial and natural stones. To investigate the effect of calcic aggregates properties on artificial stones, seven samples of building stones including black limestone, three samples of marble (Chinese stone, marble and crystalline marble) and two samples of travertine and onix were used. Engineering geological properties of the samples were then determined. In the next stage, after designing mould for constructing artificial stones, aggregates with the same grading and mixture design were provided. Then two samples including coarse and fine grained artificial stones were made for all of the mentioned aggregates under the same vibration, pressure and vacuum conditions. Next physical, strength and durability tests were conducted, and the obtained results were compared. The results of engineering parameters showed that Hojjat Abad travertine artificial stones have similar engineering quality to own natural stone and Crystaline Marble and Turan Posht travertine artificial rocks have about 11 to 32% increase in quality but Chinese stone, Black limestone, onix and marble have a 6 to 33% lower quality than own natural stone. However, the samples made of other stones in view of the compared parameters related to artificial stones have lower quality than natural stones; however, they are placed in the acceptable range as building materials.
Introduction
Given the variation of construction materials, the importance of the economy in its supply and large use of natural stone mines and the production of seemingly unusable slags, it is necessary to reuse these slags. One of these reusing methods is to make artificial stones and its application as construction materials. Rock powder, aggregate, a small amount of cement or resin and other chemicals are used for producing artificial stone. In this study, carbonate minerals, rock powder and white cement in the first phase are mixed and wet. Then, in the next stage, to form the sample in a cubic mold, they have been compacted under three physical processes of vibration, vacuum and pressure. The aim of this study is to investigate how to make artificial stone, to evaluate the engineering properties of artificial rock and the effect of limestone engineering properties on artificial stone properties of non -resin cement and then comparing the properties of artificial rocks made with natural stones
Material and methods
In this study, in order to investigate the effect of calcic aggregates properties on artificial stone properties, seven samples of building carbonate rocks including crystalline marble, two samples of marble, black limestone, and two samples of travertine and onix were used.
Engineering geological properties of the used samples were then determined. In the next stage, after designing mold for constructing artificial stones, aggregates with the same grading and mixture design were provided. Then two samples including coarse and fine grained artificial stones were made for all of the mentioned aggregates under the same vibration, pressure and vacuum conditions. After construction, physical, strength and durability tests were conducted, and then the results were compared.
Results and discussion
Investigation of the effect of engineering geological properties of carbonate aggregate on artificial stone properties showed that the artificial stones made of travertine aggregates have higher quality than natural travertine in terms of physical, strength and durability properties. Due to the existence of pores on the surface of travertine aggregates, the used cement can result in reducing effective porosity and increasing strength and durability in the artificial stones.
In Table 1 a proposed research has been used for rating rock engineering parameters based on the degree of importance for building stones. Then, according to this table, the score of each natural stone and related artificial stones were determined. For building stones, the importance of durability and strength is more than the density.  Also, the density shows its effect on durability. At the same time, with increasing the percentage of water absorption, the durability of rock has decreased. Therefore, the rocks with less water absorption are more important.
Table 1. Scoring of building stones based on the engineering parameters
Parameters Description Excellent Good Marginal Poor
Total score 100 75 50 25
Water absorption (%) Range 0-2 2-3 3-5 >5
Score 25 20 15 10
Unit weight (kN/m3) Range >24 22-24 18-22 <18
Score 15 10 5 3
Uniaxial compressive strength (MPa) Range >50 40-50 30-40 <30
Score 20 15 10 4
Tensile strength (MPa) Range >20 15-20 10-15 <10
Score 20 15 10 4
Durability (%) Range <1% 1%-2% 2%-3% >3%
Score 20 15 10 4
The total score of fine-grained artificial stones (65%) is almost similar, indicating that the type of carbonate grains does not affect the characteristics of fine-grained artificial stones, but the total score of coarse artificial grains are in the range of 58 to 74%. This range of score indicates that structural weakness, especially the cleavage surface, porosity, lamination, vein and acetylolite of aggregates have more influence on engineering properties in coarse-grained artificial rock.
Conclusion
Comparison between the engineering properties of artificial and natural stones were studied. The following conclusions were drawn:
- The artificial stones of Hojjatabad travertine have similar engineering quality with their natural stone.
- Both Crystaline marble and Turan Posht travertine artificial rocks have about 11 to 32% increase in quality but Chinese stone, black limestone, onix and marble have 6 to 33% decrease in quality compared to natural stone but in acceptable ranges when they are considered as construction materials.
- The samples made of other rock samples have lower quality than natural stones; however, they are placed in the acceptable range as building materials../files/site1/files/144/Mirjalili.pdf
 

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